Vertical Chemical Disc Stack Centrifuges For Diesel Oil / Lubricant Oil Industry

Description

The primary function of the Marine oil separator is to effectively eliminate water and mechanical impurities from various oils, including fuel oil and lubricating oil, in marine diesel engine units as well as land-based diesel generator units. Its key objective is to minimize engine wear, prolong the engine's lifespan, and ensure optimal performance. Moreover, this model is capable of segregating two immiscible liquids with different specific gravities or eliminating small solid particles from a liquid.

The Marine oil separator is available in two variants: the 2-phase solid-liquid separator and the oil-water-impurity 3-phase separator. These separators are suitable for both marine and land-based applications and have obtained the CCS certificate, affirming their functionality and appropriate usage.

Multiple oil discharge options are provided for the processed oils, including manual discharge, partial discharge, full discharge, and variable discharge. The specific type of discharge utilized depends on the properties of the materials being processed. The capacity of the separator is typically defined based on the density of 0# diesel oil. A chart is provided to facilitate the determination of the precise processing capacity required for specific requirements.

In addition to standalone oil separators, we offer complete units that encompass pumps, valves, heaters, pipes, and other essential components, resulting in a comprehensive oil separation system

Competitive Advantages

• Overload over heat protection
• High rotating speed,
• accurate dynamic balancing,
• long time with low vibration,
• safety and security.
• Continuous working

Principle and structure

Disc separator is vertical centrifuge. The drum is installed on the upper side of the vertical shaft. Driven by the motor, it will rotate at a high speed through the gearing. Inside the drum there is a group of dish parts overlaying each other – disc. There is very small gap between the disc. Suspension (or emulsion) is fed into the drum through the inlet in the middle of the drum. When the suspension (or emulsion) flows through the gap between the disc, under the action of the centrifuge, the solid particles (or droplets) go down to the disc in the formation of sediment (or liquid layer). Along the disc surface, the sediment slides out of the disc and accumulates at the part with the largest diameter inside the drum. After the separation, the liquid is discharge out of the drum from the drain outlet. The role of the disc is to reduce the sediment distance of solid particles (or droplets) and enlarge the sediment area of the drum. With the disc inside the drum, the capacity of the separator is improved greatly. The solid gathering inside the drum is manually removed by taking apart the drum after power off, or discharges from the drum through the slag-off part with the separator power on.

Specification

Condition for mineral oil separation and actual capacity (refer to the chart)

Application

• Mineral oil industry: purification of fuel and lubricating oil used on main engine for vessels, land diesel engine, power plants, etc.
• Dairy Industry: clarification, purification and degreasing of fresh milk.
• Vegetable oil industry: purification and clarification of palm oil, degumming, DE-soap, dehydration and dewaxing of refined vegetable oil.
• Beverage products industry: clarification of beer, juice and beverage, extraction of plant protein and wastewater treatment, clarification of zymotic fluid of bio-engineering.
• Starch industry: enrichment and classification of starch.
• Pharmaceutical industry: purification or clarification during the extraction of agentia of antibiotics and biochemistry pharmacy, clarification of Chinese drugs medicament.
• Chemical industry: chemicals purification or clarification.
• Lanolin industry: extract and purify the lanolin from the scouring wastewater.
• Latex industry: purification and concentration of natural rubber latex.
• Others: such as recycling of laboratories, petroleum, coking, kaolin and pulp, electrolyte treatment, wastewater treatment, environmental protection, and animal and plant protein extraction, the extraction and refining of animal fat, separation of mixed fatty acids.

Peony organizes the model selection question as below

1)How many kinds of the oil can you separate?
This series separator is widely used for kinds of oils, especially for the Marine diesel oil and the similar oil, such as light fuel oil, heavy fuel oil, lubrication oil, steam turbine oil, detergence oil, engine oil etc

2)How can you select the suitable capacity?
Different oil has different capacity, our 1500L, 2000L, 3000L, 4000L, 5000L, 6000L, 8000L ,10000L capacity is for the Marine diesel oil 0# as sample. It also depends on the viscidity, temperature, and for all the capacity model, we have an oil characteristic sheet to help our customer to find out what their oil is, and what capacity their oil belongs to.

3) Is your separator self cleaning?
We have 3 types discharge means according to different material and customer's requirements, we have self cleaning model and manual cleaning model.
1. Manual discharge model for the oil with very less solid component
2. Full discharge model for the big capacity treatment and a little solid component
3. Partly discharge model for the bigger capacity treatment and more solid component

4).Variable discharge model

No.full discharge type and partially discharge type are both self cleaning model.
4)Will you help us to select the model?
Yes,you can select the model by yourself, or as long as you provide your material characteristic, we have professional engineer team to help you select the suitable machine

5)Do you only have the single machine or the unit?
Both we have.

Overview

Basic Information

Zhangjiagang City Peony Machinery Co., Ltd., founded as a special producing enterprise of separating equipment in 2008, is the well-known manufacturer and service provider of separation and filtration in China. Peony dedicated to solving the solid-liquid, liquid-liquid separation problems for clients all over the world and providing separating and filtering mechanical products with convenient operation, high efficiency, reliable quality, and excellent service worldwide. Being a group corporation, Peony has 3 producing bases in China - Zhangjiagang, Nanjing, and Hangzhou city.

Products

As the professional supplier of separating and filtering equipment, we produce basket centrifuges, decanters, and disc separators starch product line, and sell the auxiliary equipment such as clarify equipment, filters, pumps, etc. These 25 series of more than 150 products are self-development of Peony and have attained national patent. Those products and relevant auxiliary equipment are widely used in chemical, petroleum, pharmacy, mining, food, beverage industry, and environmental protection.

We own various kinds of inspection and testing facilities with a value over USD10million, now,16 testing tables,6920 gear testing center, X-ray detecting machine, high-speed dynamic balancing machine, ultrasonic flaw detection machines, etc, we are equipped with complete testing, inspection, analysis control system, advanced testing machines and simulative working condition test table and automatic control testing system, which guarantees our new product research, processing validation, and quality.

We have strongly equipped the robust and precise processing machines from Germany, Italy, England, and our domestic famous brand, here, I'd like to list several of them for your reference.
200 Numerical Control Boring and Milling Machine TK6920
160 Numerical Control Boring and Milling Machine TK6916
Italian PAMA Numerical Control Boring and Milling Machine
80T CNC Lathe
40 T CNC Lathe
2.5m Merry Go Round Machine C525E
Z100 Radial Drill
Numerical Controlled Vertical Milling Machine
Underwater Plasma Cutting Center
CNC Machining Center
 

We harvested great achievement these years, and turnover reaches to 380million RMB in
the year 2013, and we expect to carry out 500million RMB in 2015.

Welcome all who are engaged in the separation and filtration to work with us, and we are also looking for qualified world wide agents to provide better service and deep marketing.

Worldwide Network

Our products have spread all over the world and are applied over 35 countries and regions, for example, America, Germany, Italy, Sweden, Canada, Singapore, Australia, Brazil, Russia, India, Middle East, and Southeast Asia, etc. To provide flexible and qualified technical service to resolve any maintenance issue in the shortest time possible, now we have established agents in many countries such as Brazil, Colombia, Latin America, Bangladesh, Southeast Asia, etc.

Society Reward

Peony is devoting into the charity activity, we are subsidizing some poor students to finish the school and are trying to set up some primary to feedback the society, hereby, we appeal to all people to enter into the charity activity, technical innovation changes the world, love embraces the world!